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2021-03

Why the rubber sealing strip products will appear bubbles?

Why the rubber sealing strip products  will appear bubbles? Automobile sealing strip is one of the important parts of the car, widely used in the door, window, body, seat.Car sealing strip, chair, skylight, engine case and trunk and other parts, with waterproof, sealing, sound insulation,dustproof, frost proof, shock absorption, heat preservation and energy saving important role, car sealing strip can improve air tightness, prevent wind and rain into the compartment; Once the aging of the car seal strip is damaged, it will cause the car leakage, and the wind noise of the car will increase, and the rain leakage will easily make the body rust.Then the car door seal and other rubber seal products in the production process of some problems may lead to the door seal and other rubber seal surface bubble phenomenon, what is the specific reason? Analysis of causes: 1.The auxiliaries in the compound are not evenly dispersed during mixing 2.Vulcanizing agent impurities more, small molecule impurities into early decomposition, bubble residual products 3.Mixing temperature is low, there is moisture, moisture volatilization is not net, when the temperature is high, the rubber is easy to melt when the sulfur is added to the opening mixer, or the sulfur is burnt 4.The glue material is not placed enough time or not placed on the production and use 5.Rubber heating is not uniform so the surface is rough 6.When the rubber material is hot smelted on the opening mill, the surface is wrapped with air, and the type of rubber material has the phenomenon of hiding air 7.Temperature control is not strict and there are air bubbles on the surface of semi-finished parts How to resolve ? 1.Optimize the production formula, choose easy dispersing type of additives to replace the existing additives, increase the application of dispersant, homogenizing agent and other processing additives, improve the dispersion performance of various additives 2.Mixing rubber using internal mixer two-stage process production, a period of mixing temperature increase, so that the moisture in the raw material is fully volatilize, glue after placing and then two-stage mixing, temperature control in the temperature range of sulfur and accelerator, avoid burning time short or burning 3.Strictly control the placement time of semi-finished products, so that all kinds of additives fully diffuse, improve the uniformity of the rubber material, and is conducive to the recovery of stress and strain under mechanical action 4.The glue hot smelting should be uniform, and the operation mode of separating the glue supply from the type in the hot smelting is adopted to improve the smoothness of the surface of the glue 5.Adopt the extrusion process to extrude the rubber materialand the surface of the type of adhesive material is no longer trapped air phenomenon.

2021-03-30

30

2021-03

Storage Note for O-rings

Storage Note for O-rings O-rings are highly susceptible to various external environmental conditions, We need to know the storage conditions of O-rings in detail, so as to extend the storage time of O-rings. The storage life of seals is determined by the type of rubber material and storage conditions O-rings are susceptible to a variety of external environmental factors,such as, effects of distortion, oxygen, ozone, light, heat, moisture, oil, or chemical solvents,about how to reserve the O-ring, we need  follow the following rules: 1.Humidity: The relative humidity of the warehouse should be less than 70%, avoid too wet or too dry, avoid condensation phenomenon 2.Temperature: 5-25℃ is the ideal storage temperature.Avoid contact with heat and sunlight 3.Illumination: Avoid direct sunlight or strong artificial light sources with ultraviolet rays. Ultraviolet rays in sunlight and moisture in humid environment can easily lead to aging of rubber sealing materials and changes in material size.UV-proof packaging provides the best protection.Warehouse Windows can be coated with red or orange paint or film 4. Radiation: Avoid ionizing radiation damage to seals 5.Oxygen and ozone: Rubber materials should be protected from exposure to circulating air.Ozone is harmful to most elastomers. The following equipment should be avoided in the warehouse: high-voltage electrical equipment, electric motors and other equipment. 6.Be out of shape: Rubber parts should be placed in a free state as far as possible to avoid stretching, compression or other deformation 7.Contact with liquid or semisolid materials: Do not contact solvents, oils, fats or other semi-solid materials 8.Contact with metallic or nonmetallic materials: Do not touch magnetic materials, cast iron, copper and its alloys, or materials containing materials that can damage rubber.Do not use PVC material to pack seals. Different seal materials should not be mixed. 9.Clean: Clean the seals with soap and water as needed.But water should not contact fiber reinforced seals, rubber metal bonding seals, AU material seals.Disinfectants, organic solvents and tools with sharp edges should not be used.After cleaning the seal should be dry at room temperature, not close to the heat source 10.Packaging: Open the package only when necessary, otherwise it may attach foreign matter or dust, or cause damage. When keeping the unsealed product, please take care not to allow dust to adhere to or mix with it, or cause damage. Repacking the product as original as possible  

2021-03-30

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